Sewing Like A Pro: Carol Gearheart’s Story

Sewing is a unique skill with the potential to take on any number of roles in one’s life. It can be practical, artistic, an occasional hobby or even a full-time profession. For Sailrite® customer Carol Gearheart, sewing has become much more than just a means to an end. It’s become a profession that has opened up a number of doors in the DIY universe … with surprising results!

Carol and her husband own and operate an embroidery business from their home, so creating fantastic projects is nothing short of commonplace for her. Through years of business operation, she’s become acquainted with a diverse array of people or groups who are in need of her sewing skills. One of these is the equestrian community around her home in Arlington, Washington. It all started when one customer needed a unique logo embroidered on her horse blankets and sheets. She was so pleased with the results that she spread the word of Carol’s great work to her friends and fellow horse owners.

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A custom banner sewn for a horse owner.

“Our customer base grew rapidly! I can’t tell you how many blankets, sheets, stall bags and halter bags we’ve embroidered. Then they started asking, ‘Can you repair this stall bag, can you fix this banner, can you make us some curtains and table covers?’ And that’s where the Sailrite® Fabricator® Sewing Machine comes in.”

In the past, Carol had sewn several smaller projects using her household Bernina sewing machine but she found it couldn’t handle big assemblies very well. With a growing demand for a variety of sewing projects, Carol realized she was in need of a dependable industrial sewing machine. And it was especially important to have one that had the performance capabilities to tackle any project she might be tasked with completing for a customer. During her search for a new machine, she discovered a company called Sailrite.

“I had bought a very old Pfaff industrial machine, but it didn’t have a variable speed motor and it didn’t work very well. I was lucky I didn’t get hurt while using it! I did a lot of research online and contacted Tanner Grant at Sailrite. He was very helpful and aided me in choosing which machine would work best based on the type of projects I wanted to do. I selected the Fabricator and love that I can take one stitch at a time if I want to.”

Fabricator in tow, Carol completed one of her largest projects for a horse show client. She made an 8 x 8-foot curtain out of Cordura with a 96-inch zipper that zipped to a 5 x 5-foot door panel that also had a 96-inch zipper down the center for the opening. To get the zippers and zipper stops just right, Carol had help from her friend, a seamstress at the boat manufacturing plant where they had worked for over 20 years.

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Carol’s finished curtain design.

The process of sewing the curtain was challenging, but Carol persevered. She had to reverse engineer the client’s existing curtains and figure out the zippers they wanted instead of using the Velcro® that connected the panels on the other curtains she’d received from them. After a few days of watching Sailrite how-to videos on zipper installations, she finally felt as though she had the confidence to master her project. She went on to explain, “There is no way I could have done it without the videos and tutorials. I watched them over and over again until I got it right.”

Carol has continued to watch numerous Sailrite how-to videos to further expand on her sewing skills and to try out some fun new projects. “The videos helped me to improve my pillow-making skills and I learned how to make a box cushion for the front of my fireplace ledge. I plan to create many other projects. There is much more to learn!”

For now, Carol has been hard at work sewing a wide variety of projects for the folks in her community and receives new requests for work all the time (as seen above). She’s been using the stitch-by-stitch power of the Fabricator to sew embroidered patches on bulky police uniforms, biker jackets and even sailor’s hats. “I put on the zipper foot to give me better visibility for sewing close to the edge of the patch and to better follow its unique contours. I absolutely love the variable speed because I can sew one stitch at a time to maneuver around the contour of the patches.”

Carol’s DIY journey has grown tremendously and allowed her to connect with various members of her community, from her embroidery work to tackling new and exciting sewing projects with her Fabricator. She has opened up her horizons to the diverse world of handcrafted projects and the opportunities are as endless as her imagination.

8 thoughts on “Sewing Like A Pro: Carol Gearheart’s Story”

  1. Hi Carol, I started my own sewing business from home myself when I retired. It is the perfect retirement business. I put a sign on my lawn with a graphic of a sewing machine on it. I also set up a free google business account. Between those 2 thing and word of mouth I am sometimes busier then I want to be. A side benefit is that you get to meet and become friends with neighbors who you never met because you were too busy at work.

  2. Hi Carol, what a nice name, Carol is my name also. I just started using my machine. I have been sewing since 7th grade and couldn’t tackle large projects because of the limitations of a normal machine. I am beginning with a vinyl flooring for my daughters 31 foot boat. So far, so good. If this one works out it will become my business to retire on.

  3. Really enjoyed reading about Carol’s story! Good for her doing reverse engineering figuring how to get a project done.

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