How to Make an Enclosure Aft Curtain
The final piece of the puzzle for our Project Powerboat's Full Boat Enclosure is the aft curtain. Our aft curtain includes a zippered, roll-up door and is attached at the top to the radar arch with awning track.
The previous aft curtain on this boat attached to the radar arch via snaps. We chose to use an awning track instead because it offers a sleeker, cleaner look and is very secure. Plus, the old enclosure had some issues with water running in between the snaps when it rained, and the awning track system will prevent those issues.
This attachment system consists of the awning track attached directly to the radar arch with an awning rope running through the track. The fabric panels then attach to the awning rope with a zipper. To assemble this we first bent and installed Flex-a-Rail Awning Track to the radar arch. To get a clean look and to protect the zippers from the sun, we created a small Sunbrella flap that we attached to the flange of our Keder Awning rope. Then we installed half of our zippers (the side with the starter pin) on the awning rope flange as well. The result is a hidden zipper and rope, which we think looks really great.
For our enclosure we used Sunbrella® Marine Grade fabric for the facings, but vinyl is also a popular option. Stamoid™ or Weblon® Regatta® vinyl would both be great fabric options, if you prefer vinyl. And, as always, the principles used in this video are also applicable for sailboat enclosure projects.
In this video you will also learn how to bend awning track and install it on your boat. You'll learn how to pattern your aft panels, sew and install zippers, and how to add fasteners.
- Installing Awning Track – 0:56 min.
- Attaching Zipper to Awning Rope – 13:52 min.
- Patterning Sides – 22:01 min.
- Making Facing Strips – 29:25 min.
- Sewing on Facing – 32:33 min.
- Sewing Binding – 38:41 min.
- Sewing Zippers- 40:16 min.
- Installing Snaps – 45:39 min.
- Patterning Aft Curtain – 48:16 min.
- Making & Sewing Facing – 56:47 min.
- Sewing Binding – 1:02:32 min.
- Sewing Door Zipper – 1:03:40 min.
- Installing Remaining Facing – 1:06:52 min.
- Sewing Zippers Top & Sides – 1:11:46 min.
- Installing Shock Cord Cover Clips – 1:14:38 min.
- Making Roll Up Strap – 1:16:50 min.
- Materials List – 1:22:01 min.
- V-92 Polyester or Tenara Thread
- Flex-a-Rail Awning Track #103355
- Sunbrella® Marine Grade Fabric (we used 46" Tresco Birch #4696-0000)
- 1" Sunbrella® Acrylic Bias Binding (we used Cocoa #103018)
- 5/16" Keder Awning Rope #102549
- #10 YKK® VISLON Finished Zipper Single Pull #104830
- Seamstick Basting Tape for Canvas 1/4" (#104167) and 3/8" (#129)
- Dura-Skrim® Patterning Material #122460
- O'Sea® Polished 30 Gauge Vinyl 54" x 110" #103734
- Shelter-Rite® Vinyl (we used Black #1120121)
- DOT® Snap Fastener Hard Action Socket #333058
- SnapRite® Snap Fastener Button Silver 1/4" Barrel #104154
- #10 YKK® VISLON® Continuous Zipper #100030
- #10 YKK® VISLON® Metal Double Slider with Non-Locking Pull #103193
- Stayput Shock Cord Cover Clip #100369
- Shock Cord Lacing Knob #100371
- 1" Nylon Webbing (900#) #17300
- DOT® Snap Fastener Eyelet 1/4" #333555
- DOT® Snap Fastener Standard Stud #333100
- DOT® Snap Eyelet 5/16" #333558
- SnapRite® Snap Fastener Button Silver 11/64" Barrel #104151
- Screwdriver Square Head #0 #100345
- Top Snapper Tool #100590
- Trimmable Butyl Tape 3/4" #103689
- Clear Acrylic Ruler 6" x 24" #102400
- Sailrite® Edge Hotknife Package #103800
- Soapstone Fabric Marking Pencil White #102766
- 1" Swing-Away Straight Binder #100103
- Roping Zipper Foot for Sewing Machine
- Fabric Marking Pencil Yellow #111002
- Quick Fit Pin Socket - Snap Positioning System #102009
- SnapRite® System #104237 or Pres-N-Snap Installation Tool #109011
- Hole Cutter 1/4" #0 #18209
- Premium Cutting Block 10" x 10" #103642
- Mallet Hammer Style 3# (Barry King) #68563
- Sewing Machine
- Tape measure
- Scrap cardboard
- Heat gun
- Hack saw
- Dremel Tool (with drum sander)
- Drill with 1/8" bit
- Straight edge